Fertilizer Rotary Blender
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  • Fertilizer Rotary Blender - LANE Machinery Groups

  • Fertilizer Rotary Blender - LANE Machinery Groups

Fertilizer Rotary Blender

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Introduction to the Fertilizer Rotary Blender

The fertilizer rotary blender is a mixing machine based on the principle of gravity diffusion. It is primarily used in the material blending stage of BB fertilizer production line and is also widely applied in industries such as food, chemicals, and pharmaceuticals where high uniformity mixing is required.

The fertilizer rotary blender operates on a forward rotation mixing and reverse rotation discharge principle. The cylinder is designed without an internal mixing shaft to prevent material contamination or particle damage, making it particularly suitable for blending composite fertilizer raw materials, NPK granules, seed coating agents, and other materials, achieving a mixing uniformity of over 98%.

Fertilizer Rotary Blender

The following are the commonly used model parameters for fertilizer rotary blender. Specific parameters can be customized.

Model LAFB-1000 LAFB-2000 LAFB-3000
Drum Volume(L) 1000 2000 3000
Loading capacity (kg/batch) 300 600 900
Power (kW) 3 5.5 7
Speed (rpm) Continuously adjustable Continuously adjustable Continuously adjustable
Production capacity (t/h) 3~5 8~10 10~15

Fertilizer Rotary Blender

Fertilizer Rotary Blender Structural Composition

Drum System:

  • The drum body is made of 304 stainless steel with full-welded construction, featuring a mirror-polished inner surface and a dead-angle-free design to prevent material residue and corrosion. Some models can be equipped with internally welded scrapers or screw-type paddles to enhance mixing efficiency.
  • Capacity ranges from 1000 to 3000 models. Larger models can be customized with a discharge door and tilting mechanism for thorough material discharge and cleaning.

Drive and Control System:

  • Variable frequency motor drive supports 0-60 minute timed automatic start/stop and forward/reverse speed adjustment (standard speed 15-35 rpm), adapting to different material mixing cycles.
  • Standard PLC interface allows integration into the central control system of the BB fertilizer production line, enabling formula storage and remote monitoring.

Safety and auxiliary design:

  • Electrical safety protection device: Automatic power cutoff when the machine cover is opened to prevent accidental operation.
  • Sealed discharge port with stainless steel butterfly valve to prevent dust leakage, meeting environmental protection requirements.

Fertilizer Rotary Blender

Advantages of the LANE Fertilizer Rotary Blender

Excellent mixing performance:

  • No mechanical mixing structure design preserves the integrity of raw material particles (e.g., nitrogen, phosphorus, and potassium particles in BB fertilizer), preventing particle breakage, with uniformity error ≤ ±0.5%.

Highly adaptable design:

  • Made of corrosion-resistant 304 stainless steel, suitable for processing acidic/alkaline fertilizers, salt-cured foods, and other materials;
  • Variable-frequency speed control adapts to mixing requirements for materials of different densities (e.g., lightweight powders and heavy mineral powders).

Low operational costs:

  • Quick-opening cleaning door on the drum reduces cleaning time by 90%;
  • Power consumption is 30% lower than screw-type mixers, and the absence of wear-prone components reduces spare part costs.

WHY Choosing LANE Stainless Steel Fertilizer Rotary Blender?

Based on its experience in manufacturing industrial-grade fertilizer equipment, LANE Machinery has developed a competitive edge in the following areas:

Price and Configuration Optimization:

Mid-range price, high-end configuration: The drum body is made of thickened 304 stainless steel (plate thickness ≥3mm), and the drive system is equipped with imported SKF bearings and Siemens variable frequency drives as standard, extending the equipment’s lifespan to over 10 years.

Flexible Customization Solutions: Supports full-process integration of BB fertilizer production lines (e.g., matching bucket elevators, automatic packaging machines, dust removal equipment, etc.), reducing customers’ procurement costs for individual components.

Fertilizer Rotary Blender

Full-Cycle After-Sales Support:

24/7 Response Mechanism: Technical teams arrive on-site for commissioning; issues resolved on-site within 48 hours;

Free Process Commissioning: Provides material mixing test services to ensure production capacity and uniformity meet standards before delivering the equipment;

Lifetime cost control: Free replacement of core components for 5 years, regular provision of lubrication consumables and maintenance guidance to reduce long-term operational costs.

In the 2022 Angola BB fertilizer production project, equipment such as the Lane dynamic batching scale, fertilizer rotary blender, and fully automatic packaging machine demonstrated outstanding performance with an annual downtime rate below 1%, receiving unanimous praise from the client.

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