Hot Blast Stove
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  • Hot Blast Stove - LANE Machinery Groups

  • Hot Blast Stove - LANE Machinery Groups

Hot Blast Stove

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Introduction to Hot Blast Stove

In modern fertilizer production systems, the hot blast stove, as the core heating equipment, together with the rotary drum dryer and the burner, forms an efficient and energy-saving drying production line.

This combined system effectively solves the problems of moisture control and energy consumption during the drying process of organic fertilizers, bio-fertilizers and other products by stably providing high-temperature pure hot air.

The LANE hot blast stove adopts the industry-leading multi-head spiral groove plate heat exchange technology. It features a compact and reasonable structure, high thermal intensity, rapid temperature rise, and a significantly higher thermal efficiency than traditional equipment.

Customizable hot blast stoves can adapt to the layout of fertilizer production lines of different scales. From small and medium-sized organic fertilizer factories to large compound fertilizer production bases, matching solutions can be found.

In practical applications, the compound fertilizer factory in Africa with an annual output of 100,000 tons has successfully transformed from coal to biomass energy by adopting the LANE 1.2 million kcal hot blast stove in combination with a drum drying system. While ensuring stable production, the operating cost per hour has been reduced by 10 to 40 USD.

Hot Blast Stove

Model LARF-120 LARF-180 LARF-360 LARF-600 Unit
Rated heating capacity 1.2 1.8 3.6 6 Million kcal/hour
Working temperature 120-250 120-300 120-350 120-550
Thermal efficiency 0.72 0.72 0.75 0.75
Blower power 30 37 55 75×2 kW
Induced draft fan power 11 18.5 37 55 kW
External dimensions (L×W×H) 5.2×3.1×4.8 6.8×4.1×5.2 9.5×5.2×6.0 12×6.5×7.5 m
Applicable drying capacity 3-5 5-8 8-15 15-25 T/H

Hot Blast Stove

Overall structural design of the hot blast stove

The LANE hot blast stove adopts a multi-layer sleeve structure made of all-steel plates, integrating the combustion chamber and the heat exchanger into one, achieving a compact and efficient layout design. The entire machine is mainly composed of seven core components:

  1. Combustion system: It includes mechanical chain grate, refractory brick furnace chamber and reflector plate, ensuring complete combustion of fuel
  2. Heat exchange device: A ring-shaped heat exchanger composed of multi-head spiral groove plates is adopted, significantly enhancing thermal efficiency
  3. Ventilation system: Composed of high-pressure blowers, induced draft fans and chimneys, it ensures stable air flow delivery
  4. Dust removal system: Effectively reduces the concentration of flue gas emissions and meets environmental protection requirements
  5. Control system: Equipped with an automatic temperature measurement and display device to achieve precise temperature control
  6. Hot air pipeline: Main pipes and distribution pipes made of stainless steel to reduce heat loss
  7. Support structure: Heavy-duty steel welded base to ensure stable operation of the equipment

This modular design enables the hot blast stove to be seamlessly integrated with the rotary drum dryer, allowing for rapid system integration whether it is a new production line or the renovation of existing equipment.

Hot Blast Stove

Technological advantages and innovative features

1. Environmental protection and safety performance

  • Ultra-low emission design: Utilizing multi-stage dust removal technology (cyclone dust removal + water film dust removal), the smoke dust concentration is less than 200mg/m³, and the Ringelmann blackness is less than grade 1, far exceeding the national emission standards.
  • Wide fuel adaptability: It can flexibly use fuel oil, biomass pellets or mixed fuels, and is particularly suitable for fertilizer enterprises to transform to biomass energy.

2. Intelligent control and stable operation

The LANE hot blast stove is equipped with an intelligent temperature control system, achieving full-process automated management:

  • Multi-point temperature monitoring: High-precision sensors are installed at key positions such as the combustion chamber, heat exchanger outlet, and hot air duct.
  • Adaptive control system: The intelligent controller based on PLC can automatically adjust the combustion intensity and air volume ratio according to the drying process requirements.
  • Fault diagnosis and protection: Real-time monitoring of the system’s operating status, automatic alarm and execution of protection programs for abnormal conditions (such as over-temperature, lack of air, abnormal pressure).

CRF Controlled Release Fertilizer Production Line Design-4

These intelligent features enable the hot blast stove to operate continuously and stably for more than 8,000 hours, with a failure rate of less than 0.5%, reducing the losses caused by unexpected shutdowns. It is convenient for operation and maintenance, reducing labor costs.

With its long service life and modular design, the lane hot blast stove has become the preferred solution for upgrading the drying system of fertilizer enterprises.

Whether it is a new project or the renovation of an existing fertilizer manufacturing plant, Lane can provide the most optimized solutions to help customers achieve green production while reducing operating costs, and gain a competitive edge for enterprises in the context of dual carbon goals.

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