Water soluble fertilizer production line is a set of turnkey equipment for producing high-quality powder water-soluble fertilizers, which realizes automated production from raw material processing to finished product packaging.
Advantages of water soluble fertilizer production line:
1. Water soluble without residue
Dissolution rate ≥95%, no precipitation, suitable for drip irrigation, sprinkler irrigation and other precision fertilization systems to avoid clogging pipes.
2. Quick-acting nutrients
Nutrients exist in ionic state, which can be directly absorbed by the root system and foliage of the crop, and the effect can be seen in 3-5 days, which is 2-3 times faster than the traditional fertilizers.
3. Precise regulation
The formula can be flexibly adjusted according to the fertilizer demand pattern of crops (e.g. high nitrogen in seedling stage, high phosphorus and potassium in flowering and fruiting stage), which can improve the yield and quality.
The Water soluble fertilizer production line supplied by Lane can adapt to the production of many kinds of raw materials, and can flexibly adjust the ratio of raw materials for production.
Water soluble fertilizer production line conventional equipment parameters
| Equipment Name | Technical Parameters | Performance Advantages |
|---|---|---|
| High-Speed Crusher | – Capacity: 1-3 tons/hour – Fineness: 80-120 mesh (adjustable) – Power: 22-37kW – Material: 304 stainless steel |
Multi-stage blade design suitable for high-hardness raw materials; Low noise operation, 40% higher crushing efficiency |
| Vibrating Screening Machine | – Screen layers: 2-3 – Screening accuracy: ≥95% – Power: 3-5kW – Capacity: 2-5 tons/hour |
Multi-layer dynamic screening for thorough impurity removal; Anti-clogging design, low maintenance cost |
| Automatic Batching System | – Weighing accuracy: ≤0.1% – Hopper capacity: 1-5 tons (optional) – Control: PLC + touchscreen – Channels: 8-12 |
Dynamic compensation technology ensures precise ratios; Supports multi-recipe storage and one-click switching |
| Twin Shaft Mixer | – Mixing uniformity: ≥98% – Batch time: 3-5 minutes – Volume: 500-2000L (optional) – Power: 7.5-30kW |
3D motion/twin-screw structure for zero dead-angle mixing; Sealed design prevents dust leakage |
| Quantitative Packaging Machine | – Speed: 30-50 bags/min – Weight range: 1kg-25kg – Accuracy: ±1g – Power: 380V/50Hz |
Servo motor-driven stability; Auto-correction and heat sealing adapt to multiple materials (PE/aluminum foil) |
| Dust Removal System | – Airflow: 3000-8000m³/h – Filtration efficiency: ≥99% – Power: 5.5-15kW – Material: Anti-corrosion carbon steel |
Pulse-jet cleaning for dust recycling; Low energy consumption, meets environmental standards |
| Central Control System | – Control: Industrial PLC + HMI – Data storage: ≥5 years – Communication: Modbus/Ethernet |
Real-time monitoring with fault alerts; Supports remote maintenance for smart production |
Lane water soluble fertilizer production line adopts fully automated equipment, combined with advanced technology to ensure efficient production and stable quality:
Raw material pretreatment system
High-speed pulverizer: adopts multi-stage pulverizing technology to refine the raw materials to 80-120 mesh, which improves the solubility and mixing uniformity.
Vibrating sieve machine: multi-layer screen design, accurate separation of impurities, to protect the purity of raw materials.
Fully automatic dosing system
Advantage:
High-precision weighing module (error ≤ 0.1%), ensuring accurate proportioning of nitrogen, phosphorus, potassium and trace elements;
PLC intelligent control, one-key switching formula, support multi-species flexible production.
High-efficiency mixing unit
Three-dimensional motion mixer/twin screw mixer:
Mixing uniformity ≥98%, time consumption is only 1/3 of traditional equipment;
No dead angle design, avoid material residue, reduce cross contamination.
Automatic Packing Line
Quantitative packaging machine: automatic weighing, bag making, sealing integration, speed up to 30-50 packages / min;
Supporting a variety of specifications (1kg-25kg), error ≤ ± 1g, significantly reducing labor costs.
Environmental protection dust removal system
Pulse dust removal + negative pressure collection device, dust recovery rate ≥ 99%, in line with environmental requirements, to protect the workshop clean.
1. High precision and stability: dosing error ≤ 0.1%, mixing uniformity industry-leading;
2. High efficiency and energy saving: single line capacity up to 3-5 tons / hour, energy consumption reduced by 30%;
3. Flexible customization: modular design, support formula, packaging, capacity of personalized adjustment;
4. Environmental protection and safety: the whole closed production + dust removal system, dust emissions ≤ 10mg/m³;
5. After-sales guarantee: we provide equipment technical documents and guidance, from program design to installation and operation of all-inclusive services, five-year warranty.
